Classy Performing Limestone Granulator machine For Wholesales

Customization: Available
After-sales Service: 1 year
Warranty: 1 Year

Product Description

Basic Specifications

Model NO.
DH360/DH450/DH650/DH850/DH1050
Certification
CE
Roller material
Alloy steel
Raw materials
Potassium / Limestone
Hydraulic system
Yes
Capacity
1-10t/h/unit
Final Hardness
30N
Working method
Double Roller Granulating
Granule size
2-5mm
Power (kW)
37-400(kw)
HS Code
8474801000
Origin
China

Product Description

DH series dry roll press granulator adopts dry rolling technology to compress powdery materials with moisture content ≤1% into pieces or tablets. The process involves breaking these into granules and screening to meet application requirements. This method relies on external mechanical pressure to force material through the gap between two counter-rotating rollers, increasing material density by 1.5~3 times.

Working Principle

Batching: Weigh raw materials using belt scales.
Mixing: Ensure uniform feeding via industrial mixer.
Elevation: Bucket elevator lifts material to the silo.
Compaction: Double rollers compress dry powder into high-hardness flakes.
Crushing: Bar-shaped products are crushed into 2-4mm irregular granules.
Screening: Rotary screen sieves final products; dust is recycled.
Coating: Optional surface treatment to avoid clumping.
Packaging: Automatic bagging (25-50kg or Ton-bags).
Dust Collection: Two-stage system (cyclone + bag filter) for clean operation.

Technical Parameters

Model DH360 DH450 DH650 DH850 DH1050
Valid width (mm)170-230190-280290-330420500
Roller speed (rpm)10-2510-2510-259-168.5-14.5
Sheet output (kg/h)1300-23002500-35005000-700012000-1600022000-38000
Finished output (kg/h)900-13001800-25003500-40006000-800012000-16000
Granular size (mm)2-52-52-52-52-5
Main power (KW)30-3755-7590-110220-250400
Total weight (t)710214675-85

Main Features

Adjustable Strength: Granular hardness controlled by adjusting roller pressure.
No Additives: High purity guaranteed as dry powder is granulated directly.
Energy Efficient: No drying process required, reducing overall energy consumption.
Automated Control: Feeding device uses frequency adjustment for continuous operation.
Eco-Friendly: Integrated dust collection reduces waste and pollution.
Compact Design: Easy maintenance and short processing flow.

Components & Finished Products

Global Success Cases

Ammonium Sulphate Plant: 6 sets of DH650 (150k tons/year) in Belarus.
Potassium Sulphate Plant: 4 sets of DH850 (30 tons/hour) in Russia.
Potassium Fertilizer Plant: 5 sets of DH650 (200 tons/day) in Bolivia.
Compound Fertilizer Plant: 2 sets of DH1050 (20 tons/hour) in Malaysia.

Frequently Asked Questions

What moisture content is required for dry granulation?
The powdery materials should ideally have a moisture content of ≤1% for optimal dry roll pressing.
Can the granule size be customized?
Yes, the standard size is 2-5mm, but the crusher mesh can be designed to meet your specific size requirements.
Are binders or additives necessary?
No, materials are compressed via mechanical pressure only, ensuring the purity of the final product.
How do I adjust the hardness of the granules?
Granular strength can be freely adjusted by modifying the hydraulic pressure of the rollers.
What materials can be processed with this machine?
It is widely used for potassium fertilizers, limestone, ammonium sulphate, and various chemical powders.
Is the system environmentally friendly?
Yes, it features a two-stage dust collection process (cyclone and bag filter) to recycle dust and control pollution.

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